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Open Access ORIGINAL RESEARCH
Soft ferrite 3D printing of magnetic couplers of inductive power transfer systems
Version of Record online: 13 February 2024
This paper compares the existing soft ferrite 3D printing methods and finds they are not suitable for magnetic couplers in inductive power transfer (IPT) systems due to limitations in either the printing size, accuracy, or cost, with limited magnetic performance for this application. The paper proposes to use binder jetting (BJT) for soft ferrite 3D printing for magnetic couplers and finds the 3D-printed toroid cores have good printing accuracy and mechanical strength with a relative permeability of 10. Sintering experiments indicate the importance of optimizing ferrite feedstock and sintering conditions to achieve high-performance 3D-printed magnetic cores by the BJT method for IPT magnetic couplers in future research.
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